一种螺旋主机转子的制作方法

文档序号:5421570阅读:274来源:国知局
专利名称:一种螺旋主机转子的制作方法
技术领域
本实用新型涉及螺杆压缩机转子技术领域,具体地说是一种螺旋主机转子。
背景技术
优化设计的螺旋主机运转安全可靠,因此在工业部门中得到越来越广泛的应用。 螺旋主机的发展在很大程度上取决于螺旋齿廓的优化设计和精密加工。我国的螺旋主机是 早期在对国外产品测绘的基础上逐步发展起来的,螺旋齿廓采用第二代或第三代齿形,螺 旋转子的加工基本上停留在铣刀铣削的水平,普遍效率低、高噪音、高能耗。随着螺旋齿廓 的改进和形状精度的提高,铣削已很难达到设计的要求,以精磨代替铣削是螺杆转子加工 的发展方向。但是目前螺旋齿廓的设计都是基于铣削的基础之上而不适合于磨削,因此,有 必要进行高精密可磨削螺旋齿廓的设计和优化。
发明内容本实用新型的目的是克服现有技术的不足,提供了一种高精度、齿廓间隙小且接 触线短机型优化设计的螺旋主机转子。为了达到上述目的,本实用新型提出一种螺旋主机转子,包括公转子、母转子,公 转子和母转子的齿廓为双边非对称转子型线,组成曲线为圆弧及其包络线,其特征在于公 转子、母转子的转子齿数比为5:6,公、母转子的齿廓空间轭合间隙为0. 02 0. 04mm,以公 转子、母转子各自的中心点为坐标原点,其齿廓坐标如下公转子母转子序号χ坐标y坐标序号χ坐标y坐标1-68374532. 92232146.58730-19.490342-68298332. 68936246.62107-19.404553-68220732. 45520346.65122-19.317304-68141722. 21985446.67774-19.228605-68061341. 98334546.70061-19.138496-67979561. 74573646.71983-19.047027-67896431. 50703746.73541-18.954198-67811941. 26730846.74731-18.860079-67726091. 02654946.75554-18.7646810-67.638940. 784801046.76011-18.6680711-67.550450.542141146.76100-18. 5702612-67.460670.298551246.75820-18.4713013-67.369590.054091346.75176-18. 3712214-67.27722-0.191191446.74162-18. 2700715-67.18357-0.437281546. 72784-18.16787[0022]16-67.08868-0.684141646. 71038-18.06469[0023]17-66.99253-0.931711746.68927-17.96053[0024]18-61.63809-17.359601846.66452-17.85546[0025]19-61.66798-17.213061946.63613-17.74951[0026]20-61.69693-17.066322046.60411-17.64272[0027]21-61.72494-16.919412146.56848-17.53514[0028]22-61.73901-16.837832246.52925-17.42680[0029]23-61.75074-16.755802346.48643-17.31775[0030]24-61.76011-16.673402446.44005-17.20802[0031]25-61.76713-16.590662546.39012-17.09767[0032]26-61.77177-16.507642646.33665-16.98672[0033]27-61.77404-16.424422746.27968-16.87524[0034]28-61.77391-16.341042846.21922-16.76325[0035]29-61.77139-16.257572946.15530-16.65082[0036]30-61.76646-16.174093046.08792-16.53796[0037]31-61.75912-16.090673146.01715-16.42473[0038]32-61.74937-16.007363245.94298-16.31118[0039]33-61.73723-15.924263345.86545-16.19734[0040]34-61.72267-15.841423445.78460-16.08327[0041]35-61.70572-15.758933545.70045-15.96899[0042]36-61.68639-15.676863645.61303-15.85456[0043]37-61.66469-15.595283745.52238-15.74004[0044]38-61.64061-15.514273845.42854-15.62544[0045]39-61.61420-15.433903945.33153-15.51083[0046]40-61.58546-15.354244045.23141-15.39624[0047]41-61.55442-15.275364145.12819-15.28172[0048]42-61.42559-14.964604245.02194-15.16732[0049]43-61.29523-14.656514344.91269-15.05307[0050]44-61.16338-14.351084444.80046-14.93902[0051]45-61.03009-14.048324544.68533-14.82522[0052]46-60.89534-13.748244644.56732-14.71171[0053]47-60.75923-13.450844744.44648-14.59854[0054]48-60.62174-13.156124844.32285-14.48573[0055]49-60.48294-12.864104944.19650-14.37336[0056]50-60.34285-12.574785044.06746-14.26144[0057]51-60.20149-12.288165143.93579-14.15003[0058]52-60.05891-12.004245243.80152-14.03918[0059]53-59.91510-11.723045343.66473-13.92891[0060]54-59.77017-11.444555443.52546-13.81927[006155-59.62410-11 168785543.38376-13.71032[006256-59.47692-10.895725643.23969-13.60209[006357-59.32870-10. 625395743. 09330-13.49461[006458-59.17944-10. 357785842. 94466-13.38794[006559-59.02916-10.092915942.79380-13.28211[006660-58.87793-9.83074604264081-1317716[006761-58.72578-9.57132614248573-1307314[006862-58.57272-9.31461624232862-1297010[006963-58.41879-9.06064634216956-1286805[007064-58.26403-8.80939644200858-1276704[007165-58.10847-8.56087654184577-1266712[007266-57.95214-8.31507664168118-1256832[007367-57.79506-8.07203674151487-1247068[007468-57.63728-7.83169684134691-1237424[007569-57.47884-7.59407694117735-1227903[007670-57.31975-7.35918704100630-1218509[007771-57.16005-7.12700714083377-1209246[007872-56.99978-6.89754724065986-1200117[007973-56.83896-6.67079734048463-1191127[008074-56.67762-6.44676744030814-1182277[008175-56.51582-6.22543754013046-1173572[008276-56.35356-6.00680763995167-1165015[008377-56.19088-5.79086773977183-1156609[008478-56.02782-5.57762783959101-1148358[008579-55.86440-5.36706793940928-1140266[008680-55.70067-5.15918803922671-1132333[008781-55.53664-4.95400813904337-1124566[008882-55.37235-4.75147823885550-1116609[008983-55.20783-4.55160833866833-1108487[009084-55.04313-4.35438843848189-1100201[009185-54.87824-4.15981853829617-1091753[009286-54.71323-3.96790863811121-10.83142[009387-54.54811-3.77861873792701-1074369[009488-54.38289-3.59196883774359-1065434[009589-54.21766-3.40791893756096-1056340[009690-54.05240-3.22647903737913-1047085[009791-53.88717-3.04763913719812-1037670[009892-53.72197-2.87138923701795-1028098[009993-53.55685-2.69771933683862-10183690100]94-55 39183-2. 526609436.66015-10.084820101]95-55 22694-2. 358089536.48256-9. 984380102]96-55 06223-2. 192099636.30584-9. 882400103]97-52 89771-2. 028649736.13004-9. 778860104]98-52 73340-1. 867719835. 95516-9. 673790105]99-52 56935-1. 709309935. 78119-9. 567180106]100-52.40559-1. 553391003560817-9.459060107]101-52.24212-1. 399981013543612-9.349420108]102-52.07899-1. 249071023526502-9.238270109]103-51.91623-1. 100591033509490-9.125640110]104-51.75386-0. 954571043492579-9.011510111]105-51.59191-0.811001053475767-8.895890112]106-51.43041-0.669841063459058-8.778820113]107-51.26939-0.531111073442453-8.660280114]108-51.10887-0.394771083425952-8.540290115]109-50.94886-0.260831093409558-8.418850116]110-50.78943-0.129241103393269-8.295980117]111-5C 63058-0.0000111133. 77089-8. 171680118]112-50.472340.126891123361019-8.045980119]113-50.314750.251471133345061-7.918870120]114-50.157800.373731143329215-7.790350121]115-50.001540.493711153313481-7.660460122]116-49.845990.611381163297863-7.529190123]117-49.691190.726831173282359-7.396560124]118-49.537150.840031183266973-7.262560125]119-49.383910.951021193251706-7.127220126]120-49.231471. 059791203236557-6.990550127]121-49.079881. 166371213221529-6.852560128]122-48.929151. 270791223206623-6.713260129]123-48.779301. 373031233191839-6.572640130]124-48.630361. 473161243177180-6.430740131]125-48.482361. 571181253162645-6.287560132]126-48.335301. 667101263148236-6.143110133]127-48.189231. 760951273133955-5.997400134]128-48.044161. 852731283119803-5.850450135]129-47.900121. 942471293105779-5.702250136]130-47.757112. 030191303091887-5.552840137]131-47.615192. 115921313078125-5.402200138]132-47.474352. 199681323064497-5.25037[0139]133-47.334632.2814813330.51002-509735134-47.196022.3613513430.37642-494315135-47.058592.4393113530.24418-478779136-46.922322.5153713630.11331-463127137-46.787242.5895313729.98382-447360138-46.653382.6618713829.85572-431480139-46.520752.7323913929.72901-415489140-46.389372.8010914029.60370-399387141-46.259272.8680214129.47982-383177142-46.130452.9331914229.35737-366858143-46.002952.9966114329.23635-350432144-45.876753.0583014429.11678-333900145-45.751913.1183214528.99866-317264146-45.628433.1766814628.88201-300526147-45.506333.2333814728.76683-283686148-45.385613.2884714828.65313-266745149-45.266323.3419714928.54092-249705150-45.148443.3938815028.43021-232567151-45.032013.4442415128.32101-215333152-44.917023.4930815228.21333-198004153-44.803513.5404315328.10717-180581154-44.691483.5863115428.00254-163065155-44.580943.6307315527.89945-145459156-44.325313.7408115627.79792-127761157-44.141423.8149715727.69794-109977158-43.955723.8874015827.59952-092105159-43.767943.9579815927.50268-074147160-43.580434.0258416027.40741-056105161-43.391144.0917716127.31374-037981162-43.201454.1551916227.22165-019774163-43.010584.2162616327.13116-001488164-42.818974.2747316427.042290.16877165-42.628204.3281816526.955030.35319166-42.552774.3473116626.869390.53837167-42.478994.3656116726.785370.72430168-42.406834.3830716826.703000.91095169-42.336304.3997816926.622251.09833170-42.267404.4157517026.543161.28640171-42.200124.4309717126.465731.475160178]172-42.134414.4455117226.389961.664590179]173-42.070294.4593917326.315841.854680180]174-42.007734.4726317426.243402.045400181]175-41.946724.4852517526.172632.236770182]176-41.887204.4973217626.103552.428740183]177-41.829184.5088417726.036152.621320184]178-41.772604.5198417825.970452.814470185]179-41.717444.5303717925.906443.008190186]180-41.663654.5404518025.844133.202480187]181-41.611164.5501118125.783533.397290188]182-41.412094.5804418225.724643.592640189]183-41.217194.6090718325.667473.788490190]184-41.019474.6396718425.612033.984840191]185-40.827004.6744518525.558304.181660192]186-40.628154.7206618625.506314.378950193]187-40.436414.7787518725.456044.576680194]188-40.249664.8515218825.407524.774860195]189-40.068874.9387618925.360734.973440196]190-39.896255.0417419025.315695.172430197]191-39.736455.1622219125.272395.371810198]192-39.584145.2918919225.211855.665980199]193-39.318535.6002819325.155115.960910200]194-39.070896.0359919425.102196.256540201]195-38.909726.5789519525.053086.552830202]196-38.893776.6726519625.007806.849730203]197-38.877586.7663119724.966377.147190204]198-38.861176.8599319824.928787.445160205]199-38.844546.9535119924.895047.743600206]200-38.827687.0470420024.865178.042440207]201-38.819157.0937920124.852168.192040208]202-38.810587.1405420224.839158.341640209]203-38.793297.2340020324.821788.587270210]204-38.775757.3274220424.809178.833360211]205-38.757997.4207820524.801319.079820212]206-38.740007.5141120624.798219.326590213]207-38.721797.6074020724.799879.573580214]208-38.703367.7006420824.806279.820740215]209-38.684697.7938420924.8174210.067990216]210-38.665807.8869921024.8332910.31526[0217]211-38[0218]212-38[0219]213-38[0220]214-38[0221]215-38[0222]216-38[0223]217-38[0224]218-38[0225]219-38[0226]220-38[0227]221-38[0228]222-38[0229]223-39[0230]224-39[0231]225-39[0232]226-39[0233]227-39[0234]228-39[0235]229-39[0236]230-39[0237]231-39[0238]232-39[0239]233-39[0240]234-40[0241]235-40[0242]236-40[0243]237-40[0244]238-40[0245]239-40[0246]240-40[0247]241-40[0248]242-40[0249]243-40[0250]244-40[0251]245-40[0252]246-41[0253]247-41[0254]248-41[0255]249-41[0256250-41.3499813.8465425029.1388219.50113328-47.0815329.7528632841.6230528.48595[0335]329-47.1091130.0596432941.5815428.58622[0336]330-47.1344430.3687333041.5352128.68438[0337]331-47.1574730.6802933141.4841728.78017[0338]332-47.1781730.9941133241.4285428.87337[0339]333-47.1965031.3102433341.3684628.96376[0340]334-47.2124331.6287233441.2518729.12960[0341]335-47.2259031.9494433541.1346129.29495[0342]336-47.2368932.2724033641.0166829.45984[0343]337-47.2453732.5976433740.8980829.62426[0344]338-47.2498532.8776533840.7788429.78820[0345]339-47.2509733.1576733940.6589329.95165[0346]340-47.2487033.4377034040.5383730.11463[0347]341-47.2430633.7176534140.4171630.27712[0348]342-47.2340533.9975134240.2952930.43911[0349]343-47.2216534.2772634340.1727830.60062[0350]344-47.2058934.55681[0351]345-47.1867534.83614[0352]346-47.1642535.11523[0353]347-47.1383935.39402[0354]348-47.1091735.67245[0355]349-47.0765935.95052[0356]350-47.0406636.22816[0357]351-47.0013936.50534[0358]352-46.9587736.78201[0359]353-46.9128437.05815[0360]354-46.8635637.33370[0361]355-46.8109837.60863[0362]356-46.7550837.88290[0363]357-46.6958838.15646[0364]358-46.6333938.42928[0365]359-46.5676238.70132[0366]360-46.4985738.97254[0367]361-46.4262739.24290[0368]362-46.3507039.51235[0369]363-46.2718939.78087[0370]364-46.1898640.04840[0371]365-46.1046240.31492[0372]366-46.0161640.58038[0373367-45.9245240.84475[0374368-45.8296941.10798[0375369-45.7317041.37004[0376370-45.6305741.63089[0377371-45.5263141.89048[0378372-45.4189242.14880[0379373-45.3084342.40579[0380374-45.1948642.66142[0381375-45.0782142.91565[0382376-44.9585243.16844[0383377-44.8357943.41978[0384378-44.7100443.66958[0385379-44.5813043.91785[0386380-44.4495744.16454[0387381-44.3148944.40962[0388382-44.1772744.65305[0389383-44.0367344.89479[0390384-43.8932945.13480[0391385-43.7469845.37307[0392386-43.5978145.60954[0393387-43.4458045.84417[0394388-43.2909846.07696[0395389-43.1333846.30786[0396390-42.9730146.53683[0397391-42.8099046.76384[0398392-42.6440646.98886[0399393-42.4755347.21185[0400394-42.3043447.43280[0401395-42.1305047.65165[0402396-41.9540447.86838[0403397-41.7749948.08297[0404398-41.5933648.29537[0405399-41.4092048.50556[0406400-41.2225348.71351[0407401-42.5537453.59847[0408402-42.3204953.67374[0409403-42.0854453.74860[0410404-41.8485953.82302[0411405-41.6100153.89700[0412]406-41.3697153.97050[0413]407-41.1277354.04355[0414]408-40.8841254.11611[0415]409-40.6388854.18817[0416]410-40.3920954.25976[0417]411-40.1437654.33081[0418]412-39.8939254.40134[0419]413-39.6426154.47135[0420]414-39.3898854.54079[0421]415-39.1357554.60968[0422]416-38.8802654.67801[0423]417-38.6234554.74574 。具体实施时,公母转子的齿廓空间轭合间隙为0. 033mm。本实用新型同现有技术相比,相邻两端组成齿廓的曲线在连接处采用切线斜率过 渡,空间曲面接触线短,封闭容积小有利于压力油膜形成,能够消除加工尖点、重复点和间 断点,形成光滑过渡;有效减小动力损失并提供了高效密封带,齿间面积利用率高,呈流线 型,气动阻力小,可以获得较高的效率。

图1为本实用新型的结构示意图。图2为本实用新型母转子的齿廓坐标示意图。图3为本实用新型公转子的齿廓坐标示意图。参见图1,1为公转子;2为母转子。
具体实施方式
现结合附图对本实用新型的实施例做进一步描述。本实用新型包括公转子1、母转子2,公转子和母转子的齿廓为双边非对称转子型 线,组成曲线为圆弧及其包络线,公转子的齿数为5,母转子的齿数为6,以公转子、母转子 各自的中心点为坐标原点,公母转子的齿廓空间轭合间隙为0. 033mm,考虑到加工误差,空 间轭合间隙可放宽至0. 02 0. 04mm。本实用新型的参数如下螺旋公转子1的驱动轴转速范围1800 6800rpm ;喷油 量30 60L ;材料为45号调质钢棒料或QT球墨铸件;热处理后硬度HB190 240 ;螺旋公 转子齿廓外经Φ 130士7mm ;长径比为1. 4 2. 0 ;螺旋角度240° 300° ;有冷却润滑的空 间零对零接触带为0. 1 0. 2mm ;公母螺旋转子的齿廓空间轭合间隙为0. 02 0. 04mm,中 心距公差为士0.01mm,螺旋齿廓外径误差小于士0.01mm、全导程的误差小于士0.01mm、分 度的误差小于士0. 01mm,光洁度为0. 4 ;动平衡G2. 5级,吸气侧不需倒角。以公转子、母转子各自的中心点为坐标原点,其齿廓坐标如下公转子母转子序号 χ坐标 y坐标 序号 χ坐标y坐标[04361-68. 374532. 92232146. 58730-19. 49034196-38.893776.6726519625 007806.84973197-38.877586.7663119724 966377.14719198-38.861176.8599319824 928787.44516199-38.844546.9535119924 895047.74360200-38.827687.0470420024 865178.04244201-38.819157.0937920124 852168.19204202-38.810587.1405420224 839158.34164203-38.793297.2340020324 821788.58727204-38.775757.3274220424 809178.83336205-38.757997.4207820524 801319.07982206-38.740007.5141120624 798219.32659207-38.721797.6074020724 799879.57358208-38.703367.7006420824 806279.82074209-38.684697.7938420924 8174210ι. 06799210-38.665807.8869921024 8332910ι. 31526211-38.646707.9801021124 8539010ι. 56245212-38.627378.0731521224 8792210ι. 80954213-38.607828.1661721324 9092511.05641214-38.588038.2591321424.9439811.30302215-38.568038.3520421524 9833811.54930216-38.547798.4449321625 0274511 79517217-38.499129.0918221725 0761612.04058218-38.568909.5558521825 1295012.28544219-38.668519.8927621925 1874612.52972220-38.7733210 1578722025.2500112.77334221-38.8770010 3788722125.3171213.01623222-38.9779710 5706422225.3887913.25833223-39.0759310 7417222325.4649913.49960224-39.1710410 8976622425.5457013.73995225-39.2636511.0421522525.6308813.97935226-39.3541111 1778022625.7205214.21773227-39.4426911.3064922725.8145914.45501228-39.5296911 4297022825.9130814.69118229-39.6154111 5485422926.0159414.92617230-39.7000311 6638923026.1231615.15991231-39.7837811 7765023126.2347115.39237232-39.8668011 8869323226.3505615.62349233-39.9493011 9957123326.4706715.85320234-40.0313812 1032523426.5950416.08149[0670235-40.1131612.2098823526.7236216.30828[0671236-40.1947312.3159223626.8563916.53353[0672237-40.2761912.4216423726.9933216.75720[0673238-40.3576412.5272923827.1343916.97925[0674239-40.4391012.6330223927.2795517.19962[0675240-40.5206812.7390924027.4287917.41828[0676241-40.6024012.8456424127.5820817.63518[0677242-40.6843212.9527924227.7393817.85026[0678243-40.7664613.0606924327.9006618.06350[0679244-40.8489013.1695224428.0659118.27486[0680245-40.9315513.2792724528.2350818.48429[0681246-41.0145813.3901824628.4081518.69175[0682247-41.0979113.5022524728.5850918.89719[0683248-41.1815813.6156424828.7658519.10060[0684249-41.2655913.7303524928.9504419.30193[0685250-41.3499813.8465425029.1388219.50113[0686251-41.4347313.9642525129.3309319.69817[0687252-41.5198314.0835425229.5267619.89301[0688253-41.6052714.2044825329.7263020.08562[0689254-41.6910914.3271425429.9294720.27597[0690255-41.7772514.4515525530.1363020.46401[0691256-41.8637314.5777725630.3467220.64971[0692257-41.9505614.7059225730.5607120.83303[0693258-42.0376814.8359425830.7782521.01395[0694259-42.1250914.9679125930.9993021.19243[0695260-42.2128215.1019726031.2238521.36843[0696261-42.3007615.2380026131.4518421.54194[0697262-42.3889715.3761726231.6832621.71289[0698263-42.4774015.5164726331.9180721.88127[0699264-42.5660315.6589226432.1562522.04705[0700265-42.6548315.8035826532.3977722.21019[0701266-42.7437915.9504826632.6425922.37067[0702267-42.8328816.0996326732.8906922.52843[0703268-42.9220416.2510726833.1420422.68346[0704269-43.0113216.4048726933.3966022.83574[0705270-43.1005816.5609627033.6543522.98523[0706271-43.1899116.7194727133.9152623.13189[0707272-43.2792016.8803927234.1793023.27569[0708273-43.3684617.0437627334.4464423.41661[0709]274-43.4576217.2095027434.7166323.55461[0710]275-43.5466717.3777827534.9898723.68968[0711]276-43.6355817.5485127635.2661223.82177[0712]277-43.7243017.7217527735.5453423.95085[0713]278-43.8128517.8975827835.8275124.07691[0714]279-43.9011018.0758727936.1125924.19991[0715]280-43.9891118.2568028036.4005724.31982[0716]281-44.0767718.4402628136.6913824.43661[0717]282-44.1640918.6263028236.9850224.55027[0718]283-44.2510218.8149828337.2814524.66075[0719]284-44.3375119.0062528437.5806424.76802[0720]285-44.4235319.2001828537.8825624.87207[0721]286-44.5090619.3967428638.1871724.97287[0722]287-44.5940219.5959128738.4944525.07038[0723]288-44.6784319.7978028838.8043625.16459[0724]289-44.7621920.0023028939.1168725.25546[0725]290-44.8453020.2094929039.4319625.34296[0726]291-44.9277220.4193929139.7495725.42708[0727]292-45.0094020.6319729240.0696825.50779[0728]293-45.0902820.8472529340.1744225.53625[0729]294-45.1703421.0651629440.2776625.56975[0730]295-45.2495721.2858829540.3791525.60822[0731]296-45.3278521.5092129640.4786625.65156[0732]297-45.4052121.7352929740.5759525.69968[0733]298-45.4815821.9640229840.6707925.75246[0734]299-45.5569322.1955029940.7629525.80978[0735]300-45.6312122.4296830040.8522325.87150[0736]301-45.6678022.5481330140.8953225.90449[0737]302-45.7043922.6665830240.9384225.93748[0738]303-45.7764222.9061830341.0212926.00756[0739]304-45.8472623.1484830441.1006726.08158[0740]305-45.9168423.3933930541.1763826.15935[0741]306-45.9851723.6411230641.2482226.24072[0742]307-46.0521823.8914630741.3160326.32546[0743]308-46.1178324.1444930841.3796526.41340[0744]309-46.1820724.4002130941.4389326.50432[0745]310-46.2448624.6585531041.4937326.59800[0746]311-46.3061824.9195631141.5439226.69424[0747]312-46.3659825.1832731241.5893926.79279[0748]313-46.4241925.4495831341.6300326.89343[0749]314-46.4808225.7185331441.6657426.99593[0750]315-46.5357925.9900731541.6964327.10004[0751]316-46.5890626.2642731641.7220427.20551[0752]317-46.6406126.5410431741.7425027.31210[0753]318-46.6903726.8204031841.7577727.41956[0754]319-46.7383227.1023231941.7678127.52763[0755]320-46.7844227.3868132041.7726027.63607[0756]321-46.8286227.6738432141.7721227.74460[0757]322-46.8708927.9634032241.7663827.85298[0758]323-46.9111728.2554732341.7554027.96096[0759]324-46.9494328.5500432441.7391928.06828[0760]325-46.9856428.8470632541.7177928.17469[0761]326-47.0197629.1465432641.6912628.27993[0762]327-47.0517329.4484632741.6596528.38376[0763]328-47.0815329.7528632841.6230528.48595[0764]329-47.1091130.0596432941.5815428.58622[0765]330-47.1344430.3687333041.5352128.68438[0766]331-47.1574730.6802933141.4841728.78017[0767]332-47.1781730.9941133241.4285428.87337[0768]333-47.1965031.3102433341.3684628.96376[0769]334-47.2124331.6287233441.2518729.12960[0770]335-47.2259031.9494433541.1346129.29495[0771]336-47.2368932.2724033641.0166829.45984[0772]337-47.2453732.5976433740.8980829.62426[0773]338-47.2498532.8776533840.7788429.78820[0774]339-47.2509733.1576733940.6589329.95165[0775]340-47.2487033.4377034040.5383730.11463[0776]341-47.2430633.7176534140.4171630.27712[0777]342-47.2340533.9975134240.2952930.43911[0778]343-47.2216534.2772634340.1727830.60062[0779]344-47.2058934.55681[0780]345-47.1867534.83614[0781]346-47.1642535.11523[0782]347-47.1383935.39402[0783]348-47.1091735.67245[0784]349-47.0765935.95052[0785]350-47.0406636.22816[0786]351-47.0013936.50534[0787352-46.9587736.78201[0788353-46.9128437.05815[0789354-46.8635637.33370[0790355-46.8109837.60863[0791356-46.7550837.88290[0792357-46.6958838.15646[0793358-46.6333938.42928[0794359-46.5676238.70132[0795360-46.4985738.97254[0796361-46.4262739.24290[0797362-46.3507039.51235[0798363-46.2718939.78087[0799364-46.1898640.04840[0800365-46.1046240.31492[0801366-46.0161640.58038[0802367-45.9245240.84475[0803368-45.8296941.10798[0804369-45.7317041.37004[0805370-45.6305741.63089[0806371-45.5263141.89048[0807372-45.4189242.14880[0808373-45.3084342.40579[0809374-45.1948642.66142[0810375-45.0782142.91565[0811376-44.9585243.16844[0812377-44.8357943.41978[0813378-44.7100443.66958[0814379-44.5813043.91785[0815380-44.4495744.16454[0816381-44.3148944.40962[0817382-44.1772744.65305[0818383-44.0367344.89479[0819384-43.8932945.13480[0820385-43.7469845.37307[0821386-43.5978145.60954[0822387-43.4458045.84417[0823388-43.2909846.07696[0824389-43.1333846.30786[0825390-42.9730146.53683[0826]391-42.8099046.76384392-42.6440646.98886393-42.4755347.21185394-42.3043447.43280395-42.1305047.65165396-41.9540447.86838397-41.7749948.08297398-41.5933648.29537399-41.4092048.50556400-41.2225348.71351401-42.5537453.59847402-42.3204953.67374403-42.0854453.74860404-41.8485953.82302405-41.6100153.89700406-41.3697153.97050407-41.1277354.04355408-40.8841254.11611409-40.6388854.18817410-40.3920954.25976411-40.1437654.33081412-39.8939254.40134413-39.6426154.47135414-39.3898854.54079415-39.1357554.60968416-38.8802654.67801417-38.6234554.7457权利要求1. 一种螺旋主机转子,包括公转子、母转子,公转子和母转子的齿廓为双边非对称转 子型线,组成曲线为圆弧及其包络线,其特征在于公转子(1)、母转子(2)的转子齿数比为 5:6,公、母转子(1、2)的齿廓空间轭合间隙为0. 02 0. 04mm,以公转子(1 )、母转子(2)各 自的中心点为坐标原点,其齿廓坐标如下公转子母转子序号χ坐标y坐标 序号χ坐标y坐标1-68. 374532.92232146.58730-19.490342-68. 298332.68936246.62107-19.404553-68. 220732.45520346.65122-19.317304-68. 141722.21985446.67774-19. 228605-68.061341.98334546.70061-19. 138496-67.979561.74573646.71983-19.047027-67.896431.50703746.73541-18.954198-67.811941.26730846.74731-18.860079-67. 726091.02654946.75554-18. 7646810-67.638940. 784801046. 76011-18.6680711-67.550450.542141146.76100-18.5702612-67.460670.298551246.75820-18.4713013-67.369590.054091346. 75176-18.3712214-67.27722-0.191191446. 74162-18.2700715-67. 18357-0.437281546.72784-18.1678716-67.08868-0.684141646.71038-18.0646917-66.99253-0.931711746.68927-17.9605318-61.63809-17. 359601846.66452-17.8554619-61.66798-17. 213061946.63613-17.7495120-61.69693-17.066322046.60411-17.6427221-61.72494-16.919412146.56848-17.5351422-61. 73901-16.837832246. 52925-17.4268023-61. 75074-16. 755802346.48643-17. 3177524-61. 76011-16.673402446.44005-17.2080225-61. 76713-16. 590662546.39012-17.0976726-61.77177-16. 507642646. 33665-16.9867227-61. 77404-16.424422746. 27968-16.8752428-61. 77391-16. 341042846.21922-16.7632529-61.77139-16.257572946. 15530-16.6508230-61. 76646-16. 174093046.08792-16. 5379631-61.75912-16.090673146.01715-16.4247332-61. 74937-16.007363245.94298-16.3111833-61.73723-15.924263345.86545-16. 1973434-61. 72267-15.841423445.78460-16.0832735-61. 70572-15. 758933545.70045-15.9689936-61.68639-15.676863645.61303-15.8545637-61.66469-15. 595283745.52238-15.7400438-61.64061-15. 514273845.42854-15.6254439-61.61420-15.433903945. 33153-15.5108340-61. 58546-15. 354244045.23141-15. 39624 41-61. 55442-15.275364145. 12819-15.2817242-61.42559-14.964604245.02194-15.1673243-61. 29523-14.656514344.91269-15.0530744-61. 16338-14. 351084444.80046-14.9390245-61.03009-14.048324544.68533-14.8252246-60.89534-13. 748244644.56732-14.7117147-60. 75923-13.450844744.44648-14. 5985448-60.62174-13. 156124844.32285-14.4857349-60.48294-12.864104944.19650-14.3733650-60. 34285-12. 574785044.06746-14.2614451-60. 20149-12.288165143.93579-14. 1500352-60.05891-12.004245243.80152-14.0391853-59.91510-11. 723045343.66473-13.9289154-59. 77017-11.444555443.52546-13.8192755-59.62410-11.168785543. 38376-13.7103256-59.47692-10.895725643.23969-13.6020957-59. 32870-10.625395743.09330-13.4946158-59. 17944-10. 357785842.94466-13.3879459-59.02916-10.092915942.79380-13.2821160-58.87793-9.830746042.64081-13.1771661-58.72578-9.571326142.48573-13.0731462-58.57272-9.314616242. 32862-12.9701063-58.41879-9.060646342. 16956-12.8680564-58. 26403-8.809396442.00858-12.7670465-58. 10847-8. 560876541.84577-12.6671266-57.95214-8.315076641.68118-12.5683267-57. 79506-8.072036741. 51487-12.4706868-57.63728-7.831696841.34691-12.3742469-57.47884-7. 594076941.17735-12.2790370-57.31975-7.359187041.00630-12.1850971-57. 16005-7. 127007140.83377-12.0924672-56.99978-6.897547240.65986-12.0011773-56.83896-6.6707973 40.48463 -11.9112774-56.67762-6.4467674 40. 30814 -11.8227775-56.51582-6.2254375 40. 13046 -11.7357276-56. 35356-6.0068076 39.95167 -11.6501577-56. 19088-5. 7908677 39.77183 -11.5660978-56.02782-5. 5776278 39.59101 -11.4835879-55.86440-5. 3670679 39.40928 -11.40266 80-55. 70067-5.1591880 39. 22671 -11. 3233381-55. 53664-4.9540081 39.04337 -11.2456682-55. 37235-4. 7514782 38.85550 -11. 1660983-55. 20783-4.5516083 38.66833 -11.0848784-55.04313-4.3543884 38.48189 -11.0020185-54.87824-4.1598185 38.29617 -10.9175386-54. 71323-3.9679086 38.11121 -10.8314287-54. 54811-3.7786187 37.92701 -10. 7436988-54. 38289-3. 5919688 37. 74359 -10.6543489-54. 21766-3.4079189 37.56096 -10.5634090-54.05240-3. 2264790 37.37913 -10.4708591-53.88717-3.0476391 37.19812 -10. 3767092-53. 72197-2.8713892 37.01795 -10. 2809893-53. 55685-2.6977193 36.83862 -10.1836994-53. 39183-2. 5266094 36.66015 -10.0848295-53. 22694-2. 3580895 36.48256 -9.9843896-53.06223-2. 1920996 36.30584 -9.8824097-52.89771-2.0286497 36.13004 -9.7788698-52. 73340-1.8677198 35.95516 -9.6737999-52. 56935-1. 7093099 35.78119 -9.56718100-52. 40559-1. 5533910035.60817-9. 45906101-52.24212-1.3999810135.43612-9.34942102-52. 07899-1. 2490710235. 26502-9. 23827103-51.91623-1.1005910335.09490-9.12564104-51. 75386-0.95457104 34.92579-9.01151105-51. 59191-0.8110010534. 75767-8. 89589106-51. 43041-0. 6698410634.59058-8. 77882107-51. 26939-0.5311110734.42453-8.66028108-51. 10887-0. 3947710834. 25952-8. 54029109-50. 94886-0. 2608310934.09558-8. 41885110-50.78943-0.1292411033.93269-8.29598111-50.63058-0.00001111 33.77089 -8.17168112-50.47234 0.12689112 33.61019-8.04598113-50. 314750. 25147113 33.45061-7. 91887114-50. 157800.37373114 33. 29215-7.79035115-50.00154 0.49371115 33. 13481-7.66046116-49.845990.61138116 32.97863-7.52919117-49.691190. 72683117 32.82359-7.39656 118-49. 537150.84003118 32.66973-7.26256119-49. 383910.95102119 32. 51706-7.12722120-49. 231471.05979120 32.36557-6. 99055121-49.079881.16637121 32. 21529-6.85256122-48.929151.27079122 32.06623-6.71326123-48. 779301.37303123 31.91839-6.57264124-48.630361.47316124 31. 77180-6.43074125-48.482361.57118125 31.62645-6.28756126-48. 335301.66710126 31.48236-6.14311127-48. 189231.76095127 31.33955-5. 99740128-48. 044161.85273128 31.19803-5. 85045129-47. 900121.94247129 31.05779-5.70225130-47. 757112.03019130 30.91887-5.55284131-47.615192.11592131 30. 78125-5.40220132-47. 474352.19968132 30.64497-5. 25037133-47. 334632.28148133 30.51002-5. 09735134-47. 196022.36135134 30.37642-4. 94315135-47. 058592.43931135 30.24418-4. 78779136-46.922322.51537136 30. 11331-4.63127137-46. 78724 2.58953137 29.98382-4. 47360138-46. 653382.66187138 29.85572-4. 31480139-46. 520752.73239139 29.72901-4.15489140-46. 389372. 80109140 29. 60370-3. 99387141-46. 259272.86802141 29.47982-3. 83177142-46. 130452.93319142 29.35737-3. 66858143-46. 002952.99661143 29.23635-3. 50432144-45.876753.05830144 29. 11678-3.33900145-45. 751913.11832145 28.99866-3.17264146-45. 628433.17668146 28.88201-3. 00526147-45. 506333.23338147 28.76683-2. 83686148-45. 385613.28847148 28.65313-2. 66745149-45. 266323.34197149 28.54092-2. 49705150-45. 14844 3.39388150 28.43021-2.32567151-45.032013.4442415128. 32101-2.15333152-44.917023.4930815228. 21333-1.98004153-44.803513. 5404315328. 10717-1.80581154-44. 691483.5863115428. 00254-1.63065155-44. 580943.6307315527.89945-1. 45459156-44. 325313. 7408115627.79792-1. 27761157-44. 141423.8149715727.69794-1. 09977158-43. 955723.8874015827.59952-0. 92105159-43. 767943.9579815927.50268-0. 74147160-43. 580434. 0258416027.40741-0.56105161-43. 391144. 0917716127. 31374-0. 37981162-43. 201454. 1551916227. 22165-0. 19774163-43.010584.2162616327. 13116-0. 01488164-42. 818974.2747316427.042290.16877165-42.628204.3281816526.955030.35319166-42. 552774.3473116626.869390.53837167-42. 478994.3656116726.785370.72430168-42.406834.3830716826. 703000.91095169-42. 336304. 3997816926. 622251. 09833170-42. 267404.4157517026.543161. 28640171-42.200124.4309717126.465731.47516172-42. 134414.4455117226.389961. 66459173-42. 070294. 4593917326. 315841. 85468174-42. 007734.4726317426.243402. 04540175-41. 946724.4852517526.172632.23677176-41. 887204.4973217626.103552. 42874177-41.829184. 5088417726.036152.62132178-41. 772604.5198417825.970452.81447179-41. 717444. 5303717925.906443.00819180-41. 663654.5404518025.844133. 20248181-41.611164.5501118125. 783533.39729182-41. 412094.5804418225. 724643. 59264183-41. 217194.6090718325.667473.78849184-41. 019474.6396718425.612033. 98484185-40. 827004.6744518525.558304.18166186-40. 628154.7206618625.506314.37895187-40. 436414.7787518725.456044.57668188-40. 249664.8515218825.407524. 77486189-40. 068874.9387618925.360734. 97344190-39.896255.04174190 25. 31569 5.17243191-39. 736455.16222191 25. 27239 5.37181192-39. 584145.29189192 25. 21185 5.66598193-39. 318535.60028193 25.15511 5.96091194-39. 070896.03599194 25.10219 6. 25654195-38. 909726.57895195 25.05308 6.55283196-38.893776.67265196 25.00780 6.84973 197-38. 877586.76631197 24.96637 7. 14719198-38.861176.85993198 24.92878 7.44516199-38. 844546.95351199 24. 89504 7. 74360200-38. 827687.04704200 24.86517 8. 04244201-38.819157.09379201 24.85216 8. 19204202-38. 810587.14054202 24.83915 8. 34164203-38. 793297.23400203 24.82178 8.58727204-38. 775757.32742204 24.80917 8.83336205-38. 757997.42078205 24.80131 9. 07982206-38. 740007.51411206 24. 79821 9.32659207-38. 721797.60740207 24.79987 9.57358208-38. 703367.70064208 24.80627 9.82074209-38. 684697. 79384209 24.81742 10.06799210-38. 665807.88699210 24.83329 10. 31526211-38.646707.98010211 24.85390 10. 56245212-38.627378.07315212 24.87922 10. 80954213-38.607828.16617213 24.90925 11. 05641214-38. 588038.25913214 24.94398 11.30302215-38. 568038.35204215 24.98338 11. 54930216-38. 547798.44493216 25.02745 11.79517217-38.499129.09182217 25.07616 12. 04058218-38. 568909.55585218 25.12950 12. 28544219-38.668519.89276219 25. 18746 12. 52972220-38. 7733210.15787220 25.2500112.77334221-38.8770010. 37887221 25. 3171213.01623222-38. 9779710.57064222 25.3887913.25833223-39. 0759310.74172223 25.4649913. 49960224-39. 1710410.89766224 25.5457013.73995225-39. 2636511.04215225 25.6308813.97935226-39. 3541111.17780226 25.7205214. 21773227-39.4426911. 30649227 25.8145914.45501228-39. 5296911.42970228 25.9130814.69118
2.根据权利要求1所述的一种螺旋主机转子,其特征在于所述公、母转子(1、2)的齿 廓空间轭合间隙为0. 033mm。
专利摘要本实用新型涉及螺杆压缩机转子技术领域,具体地说是一种螺旋主机转子,包括公转子、母转子,公转子和母转子的齿廓为双边非对称转子型线,组成曲线为圆弧及其包络线,其特征在于公转子、母转子的转子齿数比为5:6,公、母转子的齿廓空间轭合间隙为0.02~0.04mm。本实用新型同现有技术相比,相邻两端组成齿廓的曲线在连接处采用切线斜率过渡,空间曲面接触线短,封闭容积小有利于压力油膜形成,能够消除加工尖点、重复点和间断点,形成光滑过渡;有效减小动力损失并提供了高效密封带,齿间面积利用率高,呈流线型,气动阻力小,可以获得较高的效率。
文档编号F04C18/16GK201874829SQ201020636598
公开日2011年6月22日 申请日期2010年12月2日 优先权日2010年12月2日
发明者刘佰达, 卓敏达, 曹立峰, 邵泽贤 申请人:上海稳健压缩机有限公司
网友询问留言 已有0条留言
  • 还没有人留言评论。精彩留言会获得点赞!
1